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Failed Generac 7kW 0058370 and Researching Solution

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13K views 73 replies 11 participants last post by  kingbellaus  
An FYI...

The spark plug (Generac 0G0767A / Champion RC12YC) in the maintenance kit probably comes gapped at .035" - .040" and should be re-gapped to .030".

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buy a "unit" to make it "smart" is this possible with this unit?
I don't see any reason that you should not be able to do that since the battery trickle charger is independent of the control board.

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I would recommend a smart charger like this one, this one, or similar. I would use a smart charger that has at least 3A capability since it has to supply the gen with 12VDC when it is running or not. Smart chargers can safely be left on the battery 24/7 without the potential damage that trickle chargers cause.

You could do an easy install by cutting off the leads on the existing charger and the smart charger, and then splicing it in with soldered joints and heat shrink. A more complicated way would be to install a 120V receptacle inside the gen that is fed by the 120V wiring of the existing charger.

Be sure to disconnect power to the gen before working on it. Pulling the fuses in the transfer switch should do that, and then double-check with a meter that the gen does not have power.
 
I have no idea when it was last maintained
My question is with the panel the top light is solid green stating systems go,,,, but all the buttons below it are flashing red
Since you don't know the maintenance history of the unit, I would recommend having the battery load tested. The Corepower units don't have a smart charger and the batteries tend to not last more than 3-4 years.

Regarding the flashing lights, the gen may not have the exercise time set. See this.

If you don't have the manuals, the owner manual is here, and the diagnostic manual is here.

I think the correct maintenance kit is this.
 
From everything I have read online, this configuration is quite rare, and even this ready-made cord is apparently custom made at time of order (per corddepot.com).
You could consider going with a different style inlet box. Search for "NEMA 14-50P to SS2-50R Extension Cord with NEMA SS2-50P Generator Inlet". Walmart shows a 7ft. cord available.

I have not read thru this entire thread, so I am not sure what you are trying to do. But it is possible that you can run PVC conduit between shed and house? You could use junction boxes and/or LB pull boxes and then make up your own short cord over to the gen. Should be much cheaper to do that.